Alfa Laval has introduced a new condition-monitoring software with built-in analytics. The new Alfa Laval Analytics leverages artificial intelligence and aims to prevent unplanned downtime, extend the lifespan of valuable assets, and contribute to sustainability targets in hygienic industries.
The new Alfa Laval Analytics solution detects potential machine faults before they occur and helps diagnose the root cause. It is an easy-to-use and reliable solution that brings peace of mind and keeps equipment at peak performance at all times, explained Torsten Pedersen, Head of Connectivity and Monitoring at Alfa Laval Fluid Handling.
The Alfa Laval Analytics is a value-adding feature that can be incorporated into both new and existing pump installations from Alfa Laval. The comprehensive solution includes a one-year subscription, offering online installation, training on the use of the dashboard, and ongoing support.
Alfa Laval Analytics continuously collects and analyses pump vibration data and presents a clear and intuitive overview of the equipment’s health condition through a user-friendly dashboard. Green indicates normal operation, yellow signals attention required, orange indicates a warning, and red signifies immediate action.
The Analytics not only detects faults but also pinpoints the likely causes, which may include misalignment of pump installation, potential process improvements, or mechanical faults.
The diagnostics capabilities of the Analytics tool make it much easier for operators and technicians to quickly locate and resolve issues before any damage is done. With Analytics in operation, the equipment warranty can also be extended if the pumps are continuously monitored and recommended inspection and repair guidelines are followed, added Torsten Pedersen.
By predicting failures and identifying parts in need of repair or replacement, Alfa Laval Analytics empowers the implementation of proactive maintenance strategies, eliminating additional costs and preventing unexpected downtime.